If You Can Dream It, We Can Sew It

We are the Largest "Made in USA" Cover Producer in the Bedding Industry

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We believe in turning ideas into reality.

We partner with our customers to help them achieve their dreams. We roll up our sleeves and together, we look for innovative ways to create market opportunities by developing exciting, new products.

DREAM BIG . . . design is only limited by imagination.

About Us


Founded in 1917 as a textile supplier, A. Lava is now a multi-faceted 4th generation family business designing products and components you likely use every day.

We are the largest “Made in USA” cover producer supporting the bedding industry distributing hundreds of mattress-making components and contract manufacturing finished consumer products.

A. Lava was acquired by Irvin Products in February 2021.

Manufacturing FOOTPRINT

A Power Player

A. Lava by Irvin is one of the largest zip cover manufacturers in the nation. We are centrally located in Chicago and proud to say our products are manufactured in the USA, with additional manufacturing capabilities in Mexico. Our plant is comprised of some of the most advanced equipment in the industry and backed by a team of professionals.

IN-HOUSE

Design Team


The market is constantly shifting and with it, the needs of our customers.

This is where our design team shines. They work directly with our customers to understand their business and help develop marketable products. With product design that is on-site and integrated with manufacturing, we ensure a seamless transition from design to development to production.

See What 100 Years of Experience Can Do for You


We know that not all of our customers are alike so we listen to their needs, understand what they are trying to accomplish, and find the best way to achieve their goals.
 

DEVELOPMENT

We develop inspired products that drive sales and help your company grow.

Creativity is a part of everything we do. We’ll duplicate your products, help enhance them, or work with you to develop something entirely new. From innovative manufacturing techniques to cutting-edge textiles, we put your ideas to work.

After the design phase, quick turnaround prototypes help speed up time to production.
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CAPABILITIES

Our only limitation is your imagination.

When it comes to sewing we have you covered. From zippered covers for mattresses, furniture, and pet and baby products to quilted components and apparel, if you can dream it, we can sew it.

CAPABILITIES

Contract Manufacturing



Product
Assembly



Roll Pack
Capabilities



DTC
Fulfillment

CAPABILITIES

Mattress Components

MATTRESS

Zip-On
Mattress Covers


MATTRESS

Quilted
Products


MATTRESS

Foundations
 


MATTRESS

Sewing
Thread


MATTRESS

Bedding
Textiles


MATTRESS

Ticking
 


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